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The best of the beet transported safely

IBCs for sugar from the Netherlands

When it comes to handling food, safety and transparency are particularly important – especially for consumers. This is regularly evident from studies and surveys, including ones by the German Agricultural Society (DLG), the Society for Consumer Research (GfK) and the Federal Ministry for Nutrition and Agriculture (BMEL). Accordingly, the food industry sets high standards when it comes to producing and transporting food. Only maximum safety within the entire supply chain guarantees maximum quality. With these needs in mind, Schütz developed the Foodcert IBCs and drums. They provide comprehensive material, product and process safety that goes far beyond the standard. Suiker Unie from the Netherlands shares these quality standards with SCHÜTZ: the manufacturer uses these containers to pack the products in its extensive range of dry and liquid sugar varieties.

“Cleanliness, security and quality are the pillars on which our company rests – from beet growing on the fields all the way to packaged sugar on supermarket shelves”, says Wim Peltenburg, QSHE co-ordinator at Suiker Unie. The globally operating sugar producer has its origins in the fusion of cooperatively organised sugar factories in the Netherlands at the beginning of the 20th century. The company currently has five factoproduces soft sugar, icing sugar and sugar cubes for consumers and industrial customers. The factory in Roosendaal produces liquid sugar products, for example syrups. The different types are intended for customers in the Netherlands, but are also exported to Germany, Belgium, France, Italy and England.

Depending on the consistency of the sugar, the Dutch company transports its sugar in Schütz Foodcert models. “We pack roughly ten products from our entire range in 1,000 litre IBCs from this line because they meet our highest standards regarding food safety and hygiene,” explains Wim Peltenburg. A further reason to use the market leader’s transport packaging is the fact that the Dutch company’s syrups have a high density. As a full IBC can weigh up to 1,400 kilograms, the packaging needs to be robust. Schütz produces the ideal IBCs for these requirements. They are approved for products with a physical density of up to 1.9. To increase stability, these containers are also fitted with corner guards.

The Dutch Sugar Union has also registered an increase in public interest in food and its preparation: “Our products are designed for the food and the pharmaceutical industry. Standards for these industries now apply at an increasingly early stage of the supply chain. This means that the packaging materials are also examined very closely.”

Certified safety – for customers and suppliers

To meet current standards and anticipate future requirements, Suiker Unie has undergone numerous audits. The factories have multiple certifications. In particular, the IFS (German standard for food) and BRC certification (English counterpart) make an important contribution to the company by certifying food safety and quality. The factories have also established a HACCP system (Hazard Analysis Critical Control Points). In 2012, the company was certified according to the FSSC 22000 (food safety system certification) industry standard. The quality assurance is limited to the company’s own processes; the beet farmers and suppliers of bulk goods, technical equipment, packaging materials and services are all included. That is why the sugar producer uses Schütz IBCs.

The global player from the Westerwald started the complex certification process (FSSC 22000 based on ISO 22000 in conjunction with ISO/TS 22002-4) for its worldwide production sites in the same year as it customer. This was the decisive basis for the Foodcert range. These IBCs offer complete safety in three ways: with regard to the materials used, the product and the manufacturing process. They meet the requirements of the Food and Drug Administration (FDA) and European directives and also take into account additional factors to minimise risk. The packaging complies with the much higher requirements for food safety.

Both companies follow the guidelines of the Global Food Safety Initiative (GFSI), which recognizes this system certification. The GFSI is the world’s largest non-profit organization for improving food safety. It was founded in 2000 by food producers and retailers to establish international standards. The influence area of the GFSI and its “Guidance Document” presently includes Europe, the United States, South America, China and India.

Full traceability

Schütz produces Foodcert packaging just-in-time on the basis of individual customer orders: the IBC inner bottles are immediately transferred to final assembly after production and inserted. Each process and each component are uniquely assigned to the relevant packaging, and all steps and components are free from silicone. The identification of the packaging through a barcode system enables seamless traceability right back to batch and process level.   On request, Schütz can also assign individual identification numbers for articles or packaging. This is very similar to the internal processes at Suiker Unie: the company uses an automatic Tracking & Tracing system to track raw materials and finished products in every single production step.

Preventive manufacturing

Maximum security requirements require complex preventive programs: just like Suiker Unie, Schütz has implemented numerous measures within the framework of the HACCP concept. These apply to buildings, equipment and the overall production environment. These also include detailed hygiene rules for staff and cleaning plans for the workstations. Additionally, there are measures to prevent foreign objects or dust, regular microbiological examinations of process water and air, protection when dealing with waste, as well as glass and blade management. Maintenance rules and controls for machines, systematic pest control on the entire site, rules for the controlled use of all working substances, especially chemicals, and a secure incoming goods area round off the measures.

Finished Foodcert IBCs are loaded directly indoors without storing and dispatched. Pre-produced components, such as caps, valves and bungs, are also hygienically packaged and stored separately. If the packaging is shipped at a later point then the finished containers and drums are stored in special, closed rooms. Optional plastic covers provide additional protection. All of these measures contribute significantly to preserving of the quality of the filling products.

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