Feature

 Pioneering the future of sustainable bulk packaging

Packem Umasree, a joint venture between Brazil’s Packem SA and India’s Umasree Texplast, has officially inaugurated India’s first manufacturing plant dedicated to producing 100% sustainable rPET (recycled polyethylene terephthalate) FIBC (Flexible Intermediate Bulk Container) bags.

The grand inauguration, graced by the Honourable Governor of Parana, Brazil, Carlos Roberto Massa Junior, and the Ambassador of Brazil, Kenneth Felix Haczynski Da Nobrega, signifies a landmark achievement in India’s commitment to environmental sustainability.

Situated in Gangad village near Ahmedabad, Gujarat, this state-of-the-art facility is set to revolutionize the bulk packaging industry.

By leveraging cutting-edge technology, Packem Umasree transforms post-consumer PET bottles into high-performance FIBC bags, reinforcing circular economy principles and reducing plastic waste.

Production begins: Clear rPET Flakes and 100% sustainable FIBCs

With production now in full swing, Packem Umasree is actively shipping Clear rPET Flakes and sustainable FIBCs to clients worldwide. The facility ensures a closed-loop manufacturing process that minimizes waste and maximizes resource efficiency.
The production process follows three key stages:

  1. Collection and cleaning: Post-consumer PET bottles are collected and meticulously cleaned to remove impurities, ensuring high-quality raw materials.
  2. Extrusion and weaving: These PET flakes are extruded into high-strength tapes and woven into durable fabric.
  3. Bag manufacturing: The woven fabric is then sewn into FIBC bags, customised to meet diverse industrial requirements.

By integrating these sustainable practices, Packem Umasree sets a new industry benchmark for eco-friendly packaging solutions.

The advantages of rPET FIBC bags

As industries shift towards greener alternatives, Packem Umasree’s rPET FIBC bags offer a range of benefits:

  • Environmental sustainability: Made entirely from recycled materials, these bags help reduce reliance on virgin plastics, significantly lowering carbon emissions.
  • Exceptional durability and strength: Engineered for heavy loads, rPET FIBCs boast superior tensile strength and load-bearing capacity.
  • UV resistance: Unlike conventional polypropylene bags, rPET-based FIBCs provide enhanced UV protection, ensuring longevity in outdoor environments.
  • Form stability: Due to low elongation properties, rPET FIBCs maintain their shape under load, optimising storage and transportation efficiency.
  • Customizability: Packem Umasree offers tailored solutions, catering to a wide range of industries including agriculture, chemicals and construction.

A global partnership for a sustainable future

The partnership between Packem SA and Umasree Texplast reflects a shared commitment to innovation and sustainability.
Umasree, with its extensive experience in flexible packaging, and Packem, a pioneer in sustainable bulk packaging, have combined their expertise to create a truly revolutionary product.

The facility is poised to create approximately 700 direct jobs and 1,200 indirect jobs, boosting local employment and reinforcing India’s position as a global hub for sustainable bulk packaging solutions.

Furthermore, the project aligns with the Indian government’s Make in India initiative, strengthening the country’s self-reliance in sustainable manufacturing.

Leading the charge in the circular economy

The launch of Packem Umasree’s rPET FIBC plant marks a pivotal shift towards circular economy principles in bulk packaging.
By diverting plastic waste from landfills and repurposing it into high-quality industrial packaging, the company is setting new sustainability standards in the industry.

As global demand for environmentally friendly solutions continues to grow, Packem Umasree’s commitment to sustainable innovation ensures that industries worldwide can transition to greener alternatives without compromising on quality or performance.

With a clear vision for the future, Packem Umasree is not just manufacturing bags—it is shaping the future of sustainable packaging.